helical bevel gear reducer

The EP Series Helical Bevel Reducer provides unmatched performance, durability, and design flexibility. This unit offers torque capacities up to 20,000 Nm (14,750 ft lbs).
The cat4CAD software allows simple interactive product collection of the entire gearbox and gear-engine system. Cat4CAD supports you in choosing and configuring these products, gives you the opportunity to print out extensive technical data bedding, and generates helical bevel gear reducer complete 2D drawings and 3D models for direct download.
11 sizes
Insight power capacities from 0.16 to 120 HP
Gear ratios from 5:1 to 8900:1
Torque capacities to 20,000 Nm
Inverter duty class F insulated motor windings
Class 12 Helical and Spiral Bevel Gears: Provides higher efficiencies and greater torques in smaller sizes.
Multiple Input Options: Integral gear motors, inch or metric shafts, NEMA, IEC, and servo adapters provide unmatched drive versatility.
Multiple Output Options: Hollow bores and shrink disks for shaft installation, inch and metric output shafts, mounting pilots and flanges provide an array of design solutions.
UNIBLOCK Housing: For maximum rigidity, universal installation on five sides or with a torque arm.
Worldwide Motor: Multiple leads and windings for globally multi volt/Hz requirements plus modular design to simply accept brakes, encoders or pressured cooling.
High efficiency engine design available
Innovative self-locking, self-aligning taper shaft motor connection
Gearbox supplied factory filled with synthetic oil
Corrosion and shock resistant cast iron housing
High efficiency helical-bevel gears. 98% per stage
Normally closed breather with multiple locations (Optional OtN2000)
Double lip seals on heat treated, plunge floor shafts
Shaft mounting choices include tapered bushings designs
This is a comprehensive offering of energy-efficient, right angle helical bevel enclosed gearing. It really is offered as gearmotors and a number of reducers with torque capacities up to 119,000 inch pounds. Housing styles include footed, face and flanged configurations. Gearmotors are available in three stage high efficiency styles through 50 HP and single phase to 5 HP. We provide a variety of input and output shaft choices. Additionally, you will see fixed and variable velocity motors and selection of ratios obtainable in this product offering.
Features
Accommodates insight power from ¼ Hp to 75Hp
Torque rankings up to 119,489 in-lbs
Reduction ratios up to 7,500:1
Helical – bevel – helical gear train offers cost effective high and low speed solutions
Up to 94% efficient
Four input options available for all units
Two output flange options – B5 and B14
Multiple output shaft interfaces
Essential dimensions interchangeable with major competitors
Modifications / Accessories
Integral Gearmotor
Clamp Collar C-Face Input
Solid Shaft Input
3-Piece Coupled C-Face Input
CEMA Screw Conveyor Adapter
EZ Kleen Washdown Package
XT Output Seals
Backstop
Heavy Duty Output Bearings
Inch or Metric Dimensions
Common Applications
Troughing Belt Conveyors
Slider Bed Conveyors
Mixer Drives
Screw Conveyors
Bucket Elevators
General Industrial Machinery
Common Industries
Aggregate and Cement
Air Handling
Chemical, Oil, and Gas
Food, Beverage, and Pharmaceutical
Paper and Forest
Unit and Baggage Handling
Water and Wastewater
As per the growing and varying needs of customers, we offer an array of Helical Bevel Gear Reducers. The technological content material of our products permits an extraordinary overall performance/lifespan ratio. The extremely versatile Helical Bevel Gear Reducers we provide are successfully found in a multitude of industrial and civil applications. These are B-Series units that offer excellent value for money and output torque/weight ratio, especially due to the fact they need not a lot of servicing. Besides these, our products are available in cast iron (sizes 063 to 163) or aluminium (sizes A42 to A73) casing.
Features:
Sizes: 060-080-100-125-140-150-160
Available versions: B-fitted for motor coupling, IB with input shaft, CB with compact motor, PB-fitted for engine coupling with flexible joint
Casing with foot FC, flange SC and general UC
Power up to 90 kW
Gears hardened and tempered with shaved or ground profile
Gearing with 3 reduction stages
Gleason spiral bevel gear pairs with run-in profile, mounted as second reduction stage for an increased resistance
Reduction ratios between 5, 71 and 187, 24
Torque max 13.000 Nm and admissible radial loads max 80.000 N
High-strength casings optimized with FEM analysis and input and output flanges of grey cast-iron G200 to make sure best level performances and high reliability
Load capacity calculated and verified according to ISO 6336 and AGMA 2001
Painted with RAL 5010 blue epoxy-polyester powder
Accessories: torque arm, output flange, result shaft, shrink disk, backstop device, protection cover kit, viton essential oil seals, reinforced result, assemble/disassemble kit
Series EP right angle helical bevel gear motors provide ratios from 8:1 to 160:1 in three stages or up to 10000:1 in five levels. Motors can be found up to 90kW and output torque capacity up to 12,300 Nm.
The series EP helical bevel gear motor is designed with integral cast feet for base or end mounting and will be offered with single or dual extended output shafts.
Devices are also available since shaft mounted or with output flanges and are available for installation horizontally or vertically. The products can also be provided with a bolt on torque response bracket and all variants can be found possibly motorised or with an input shaft assembly.
Adding to the new selection of Ever-Power helical gear motors this product takes advantage of our a long time of accumulated design knowledge together with the use of top quality materials and components. The end result is a series of quickness reducing geared motors providing high load holding capacities, increased efficiency, quiet running and reliability.
Top features of Helical Bevel Gear Motor
Standard motor connection
Capability to fit double essential oil seals, on insight and output shaft because required.
All systems are dimensionally interchangeable with other major manufacturers.
Units are manufactured and assembled from a family group of modular kits for distributor friendliness minimizing inventory and maximizing availability.
Motorized units can be fitted with a backstop module and reducer Systems can be fitted with a backstop and fan.
Applications:
-Conveyors, Agitators, Elevators, Cranes, Crushers
-Helical Bevel gear motors are found in industries such as chemicals, pharma, packaging, food processing, plastic-type and automation etc.
Key Features:
Sizes: A40-A50-A70
Available versions: EP – fitted for engine coupling, IEP – with input shaft, CEP – with small motor
Cases with foot, flange or universal
Power up to 4,8 Kw
Gears with shaved or surface profile
Gearing with 2 and 3 reduction stages
Hypoid bevel gears for size A40 and A50, gleason bevel gear pairs for size A70, all with run-in profile
Reduction ratios between 7,62 and 442,76
Torque max 450 Nm and admissible radial loads max 5.500 N on hollow shaft and 10.000 N on solid shaft
Cases in die-cast aluminium alloy
Excellent mechanical strength while being and particularly lightweight
Load capacity calculated to ISO6336 and verified according to AGMA 2001-B88
Painted with RAL 5010 blue epoxy-polyester powder in in accordance to DIN 1843
Accessories: torque arm, output flange, output shaft.
Generallntroduction of HK series:
Gear Reducer
The EP series gear units, are novel transmission device and composed of Y series motor, helical gear,Arc gear and worm gear. The gears are made from high wear-resisting alloy components, specially and finely processed.
Advantages:
1: Helical-bevel gear two-stage reducer
2: Compact structure, high efficiency
3: Quenched 20CrMnTi for gears
4: CE, ISO9001.
5: Small design, small volume, wonderful appearance ,and strong capacity of being overloaded.
6: Precise division and wide range for transmission ratio.
7: The performance is up to because high because 96% with low energy consumption, strong adaptability and is with the capacity of functioning continually in corrosive or damp environment.
8: All- purpose make use of, convenient and low-price maintenance.
9: New seal gadget, strong adaptability.
10: Varied selection of motor combinations, mouting positions and struture projects.