Planetary gear reducer installation method

In the family of reducers, planetary reducer are trusted in servo, stepping, DC and other transmission systems due to their small size, high transmission efficiency, wide deceleration array and high accuracy. Its role is to lessen the speed increase torque and decrease the load/motor instant of inertia ratio under the premise of making sure precision transmission. During the past couple of years, some users possess suffered from unnecessary damage when the reducer is definitely broken due to human factors such as for example illegal installation. Therefore, in order to China Air Compressors better help the users to utilize the reducer, I will introduce you at length how to correctly install the planetary reducer.
Proper installation, use and maintenance of the reducer is an important component of ensuring the standard operation of mechanical equipment. Consequently, when setting up the planetary gearbox, make certain to properly assemble and use it in rigid accordance with the next installation and use.
First step
Before installation, confirm if the motor and reducer are intact, and strictly check if the dimensions of the parts connected to the reducer are matched. Here are the dimensions and matching tolerances of the positioning boss, insight shaft and reducer groove of the electric motor.
Second step
Unscrew the screw on the outer aspect of the flange of the reducer flange, adapt the clamping band of the PCS system so that the side holes are aligned with the dirt holes, and insert the hexagon socket into the hexagon. After that, take away the motor shaft key.
third step
Connect the electric motor to the gear reducer naturally. When connecting, it should be ensured that the output shaft of the reducer is definitely concentric with the input shaft of the motor, and the outer flanges of both are parallel. As the center is inconsistent, it will cause the engine shaft to break or the reducer equipment to wear.
In addition, it is strictly forbidden going to with a hammer or so on during installation to avoid damage to the bearing or gear because of excessive axial force or radial force. Be sure to tighten the mounting bolts before tightening the tightening bolts. Before installation, wipe the anti-rust essential oil of the motor input shaft, positioning boss and reducer reference to gasoline or zinc-sodium water. Its purpose can be to ensure the tightness of the bond and the versatility of operation, and also to prevent unnecessary wear.
Before connecting the motor to the gearbox, the motor shaft keyway ought to be perpendicular to the tightening bolt. To ensure uniform drive, first screw the mounting bolts at any diagonal position, but do not tighten them. Then screw on the mounting bolts at the additional two diagonal positions and lastly tighten the four mounting bolts one at a time. Finally, tighten the tightening bolts. All tightening bolts are to be fixed and inspected using the torque wrenches according to the indicated set torque data.
The correct installation between your gearbox and the mechanical equipment is similar to the correct installation between your reducer and the drive motor. The key is to make sure that the output shaft of the reducer is normally concentric with the shaft of the powered part.