helical worm gear motor

Helical-worm gearmotors
Due to their style and from being combined with a helical equipment stage, the helical-worm gearmotors S..DR.. have particularly high efficiency. Also, they are extremely low-noise and thus avoid high noise emission levels.
Low-noise continuous operation: gear unit combination optimized regarding efficiency
Do you expect a drive solution to impress you with its high level of overall performance and efficiency? If so, we would recommend our high-quality helical-worm gearmotors EP for you. These can be implemented individually in the modular program. In this manner, they offer you an enormous range of sizes, equipment ratios and engine sizes.
However, their greatest strength can be their running smoothness and their incredibly low noise development. A very important factor is for certain – With the helical-worm gearmotors EP you are choosing a powerful drive solution that you will hardly even hear.
The overall concept also offers you a lot more practical product characteristics and benefits. These include the significantly higher effectiveness of the helical-worm combinations as opposed to single helical-worm gear models. This is one way you save extra energy in the procedure of your systems and are in a position to noticeably reduce ongoing working costs.
You will receive the low-noise helical-worm gearmotors EP. – to fit your individual requirements – with a wide range of AC motors. In addition, you can freely configure all of the relevant properties. In this way, you can effectively utilize all the benefits offered by this combination of low-noise helical-worm gear unit and performance-optimized engine. Even greater variance can be achieved because of the optional flange or foot-mounted design and by selecting between solid and hollow shaft.
Save money and time
By opting for one of our gearmotors, you are already saving time and money with this selection and task planning. The reason being our modular system allows a multitude of mixture options for gear systems and motors. You can as a result reduce operating costs, count on an extended service life and benefit from simplified maintenance that is characteristic of our brand.
Helical-worm gear units
Helical-worm combinations with considerably better efficiency than one helical-worm gear units
Very low-noise operation
Available variants:
Foot- or flange-mounted
B5 or B14 flange-mounted
Solid or hollow shaft
Hollow shaft with keyed connection, shrink disk, splined hollow shaft, or Ever-Power
More on helical-worm equipment units of series EP
AC motors
Combine the helical-worm equipment unit with our AC motors:
Characteristics
Quiet and reliable transmission of torque
High overload capacity
Hardened steel worm gear and bronze alloy worm wheel provide exceptional toughness and lengthy service life.
Optional heavy duty bearings deliver high radial and axial load capacity
High strength cast iron casing (SK02050 – SK43125)
Lightweight, corrosion-resistant light weight aluminum alloy housing (SK02040.1)
Application Specific Solutions
Fields of use
Intralogistics
Material handling
Presses
Version
Solid and Hollow shaft (keyed, shrink disc ) Designs
Available in footed, shaft mount or flange mounted configurations
Right Angled gear units
Your advantages
Economical operation
Low noise
High permitted overhung loads
Helical-worm Gearmotor S Series
S series
Ever-Power helical-worm gear products are helical/helical-worm combinations, so they are better than normal helical-worm equipment units. Due to their outstanding performance, these drives can be used in every industrial sector and customized to individual torque and swiftness requirements. The decrease ratios afforded by the helical-worm equipment stage and the low noise helical worm gear motor levels during procedure make these gearmotors ideal low-cost solutions for basic applications.
Available versions:
Foot-mounted or flange-mounted
B5 or B14 Flange-mounted
Solid or hollow shaft
Hollow shaft with keyed connection, shrink disc, splined hollow shaft
Helical worm geared motors
Tough, compact, eye-catching!
Because of the unique combination of optimized worm wheel material with unique lubricants, optimized form, this powerful engine achieves high levels of efficiency and torque. The housing machined on all sides allows diverse mounting options. Dual chamber shaft seals are used as standard.
The low contour design makes it ideal for implementing applications e.g. in the meals industry. The housing has no recesses, which simplifies cleaning – a particularly important feature for areas with stringent hygiene requirements.
Technical Data
Number of sizes:6
Power Range:0.12 – 7.5kW
Output torque range:50 – 1,300Nm
Ratio:3 – 3,400
Output option:output shaft, output shaft on both sides, hollow shaft, hollow shaft with shrink disc
Assembly/installation:uniblock, flange, torque arm, foot
Class 12 Helical and hardened and surface worm gears: Provides higher efficiencies and greater torque capacity in smaller sizes.
Multiple Input Options: Integral gear motors, inch or metric shafts, NEMA, IEC, and servo adapters provide unmatched drive versatility.
Multiple Output Choices: Hollow bores and shrink disks for shaft installation, inch and metric result shafts, mounting pilots and flanges provide an array of design solutions.
UNIBLOCK Housing: For maximum rigidity universal mounting on five sides or via a torque arm.
Sealed for Washdown: Keeps contaminants and water out.
Worldwide Electric motor: Multiple leads and windings for globally multi volt/Hz requirements plus modular design to simply accept brakes, encoders or forced cooling.
EP gear motors are economical, right-angle, worm-geared motors that install easily in the tightest applications. Economical correct angle worm geared motors set new requirements for reliability, performance and economy with unparalleled features which includes hollow shafts in the tiniest sizes. An inverter friendly design provides for easy integration today and a truly future proof remedy. The EP gear motor offers total versatility in mounting choices includes shaft, base, face, and flange solutions. The electric motor terminal box can be mounted in alternative positions rotated in 90º steps around the engine frame providing for unparalleled integration options.
EP gear motors comply with North American and International specifications, including NEMA, IEC, CSA, and CE, the EP series allows for worldwide acceptance, a genuine total alternative for our global customers.
Superior protection of IP65 acc. to IEC 529 assures you that the EP series is definitely dirt tight and hose proof,and can be utilized outside or in wet and dusty conditions without the usage of additional enclosures. Full rated output is offered by the result shaft of the machine.
Product Features
Power rating up to 5,5 kW.
Torque 25 … 1.000 Nm
Output Speeds 0,2 … 300 min-1
versatile installation possibilities
Completely enclosed, sealed against dust and water spray
Lubrication change first after 15000 hrs
Low noise gearing
Mains connection 110 … 690V, 50/60Hz
Enclosure IP65 (Standard), IP66 (Optional)
Connection Standard with CAGE CLAMP®
Additional features:
Connecting with Connect connectors.
With integrated inverter up to 7,5kW.
EP-Mark
CSA, UL, ATEX, GOST, CCC, ISO9001, ISO14001, OHSAS18001
Motors according to EN 60034
Corrosion category predicated on DIN ISO 12944-5
C1, C2, C3, C4, C5-I, C5-M
Due to the unique combination of optimized worm wheel material with special lubricants and optimized shape, this powerful geared engine achieves high levels of performance and torque. The reduced contour design makes it suitable for implementing applications e.g. in the food industry. The housing has no recesses, which simplifies cleaning – a particularly important feature for areas with stringent hygiene requirements.
Nominal torque: 50 – 1300 Nm
Rated power: 0.12 – 7.5 kW
Ratio: 3 – 3400
The 800BR contains a broad selection of compact, heavy duty helical gear drives with extended life performance features and simplified maintenance. The usage of condition of the artwork helical and worm equipment combinations affords optimum overall performance fulfilling a multitude of ratio requirements. The 800 BR is definitely functionally interchangeable with many major manufacturer’s drives.
SPECIFICATIONS
Double and triple reduction ratios from 8:1 to 900:1,
4 case sizes – 830, 840, 850, 860
All devices shipped pre-lubed for your particular mounting position with KluberSYNTH UH1 6-460
Available in NEMA C-face flanged and direct input
Projecting and hollow output shafts
Available accessories
Output flange kits
Torque arm kits
Base kits
Output shaft kits
Product Features
Available in nontoxic white-colored (BK) and stainless epoxy finish (SBK)
Obtainable in hollow or projecting result shafts
Dual and triple reduction ratios
Flanged or foot mounted
All products adaptable to flooring, sidewall or ceiling mounting
Helical worm geared motor
0,12 – 5,5 kW
4 – 996 Nm / 6 – 316 rpm
Stober MGS S helical worm geared motor
Efficient compact right-angle geared motor. A favorably priced substitute for the standard duties anticipated of a right-angle drive.
5 gear sizes (S0 to S4).
Motor power 0.12 to 5.5 kW.
Rated torque of 23 to 800 Nm.
Gear ratios from we = 6 to 680.
Backlash smaller than 20 arcmin.
Modular, torsionally stiff , leak-proof design.
Helical worm geared motors offered with:
Solid shaft with keyway.
Hollow shaft with keyway, optional with cover.
Hollow shaft with shrink disk, optional with cover.
Gear device and AC engine are directly flange mounted, the pinion is on the motor shaft. This integrated small design can be an essential element for the high precision and the remarkable stiffness of EP geared motors.
For vector-controlled inverter procedure use of an incremental encoder is provided for as standard.
Worm gearboxes and helical worm gearboxes / geared motors (S and SS)
The degree of efficiency in Ever-Power powerful worm gearboxes and helical worm gearboxes is more than 90%. All worm shafts are made from case hardened alloy steel and the flanks are precision floor. The worm tires are made from unique wear-resistant bronze. Helical worm gears include a helical gear. Worm gears with shrink disc, torque limiter, as well as adjustable backlash styles are also component of our standard product range.
Worm gearboxes and helical worm gearboxes type S and SS are high-Functionality gearboxes in universal style. The housings are manufactured from top quality cast iron. The rugget wall space and internal ribbing ensure incredibly torsional stiff and noise dampening housings. The external ripping offers a rapid heat conducting.
Type S und SS
Technical characteristics:
Optimised size/performance ratio
Designed for permanent operation under rough circumstances
Above average lifespan
Housing produced from high quality grey cast iron with durable walls and internal ribbing
Extreme torsional resistance and low noise
Case hardened worm shafts and worms with precision floor flanks
Worm wheels produced from unique bronze
Superior smooth operation
Space saving angular drive
Helical worm gearboxes equipped with helical gear wheel
Low engine speeds
Options:
Basic mounting, flange installation or universal design
Output shaft available because solid shaft or hollow shaft
Shrink disc, torque limiter,along with adjustable backlash
Second shaft end for fitting encoders or brakes
Torque arm
IEC-adaptor
NEMA version
Free input shaft
ATEX specification according to directive 94/9/EG