Helical Gearbox

What exactly are gears and gearboxes? A gear is certainly a rotating machine part featuring cut tooth or cogs, which is supposed to mesh with another toothed part in order to transmit torque. In a layman’s language, gears are one of the most crucial parts of any motors and machine which help to raise the torque output by providing gear reduction and adjusting the direction of rotation. Two or more gears working with each other in tandem are called transmitting or gearbox. Geared devices will change the acceleration, torque, path of a power source.
Types Of Gears And How Are They NOT THE SAME AS Each Other?
Spur Gears
Spur gears are the most typical products used in a string for large gear decrease. The teeth of spur gears are straight and are mounted in parallel on different shafts.
It’s advantages:-
They offer continuous velocity ratio
They are highly reliable
They are simple and easy when it comes to making/ manufacturing
They are mostly used to transmit large amount of power
Helical Gears
Unlike Spur gears, Helical gears and Helical Gearbox both have the capacity to conduct a smooth operation. The teeth on a helical gear cut at an angle to the facial skin of the gear. So, during the process when two of the teeth begin to engage, the get in touch with is gradual- starting at one end of the tooth and keeping get in touch with as the gear rotates into complete engagement. When it comes to transmissions, helical is the most commonly utilized gears and it also generates huge amounts of thrust.
It’s Advantages:-
The angled teeth engage more gradually than do spur gear teeth so that they are able to run more smoothly.
Helical gears, as well as helical gearboxes, are highly durable and well suited for high load applications.
It has the capacity to transmit motion and power among either parallel or correct angle shafts.
Bevel Gear
Bevel gears are mostly used to improve the path of shaft’s rotation. They have teeth in directly, spiral, hypoid shapes. Every one of a kind, for instance, straight teeth have similar features to spur gears while spiral operates the same as helical gears as they produce less vibration.
It’s Advantages:-
Bevel are such kind of gears that means it is possible to improve the operating angle.
All of the teeth on each wheel allows mechanical advantage to be changed.
Worm gears
The majority of the Industrial Gearbox Ever-Power prefer providing Worm Gears to their valuable clients as it is used for large equipment reductions. The setup was created so that setup can turn the gear, however the equipment cannot convert the worm. The angle of the worm is definitely shallow and for that reason, the gear is utilized in conveyor systems for brake or emergency quit.
Its Advantages
Worm Gears operate more silently and smoothly
They are self-locking
They occupy less amount of space
They have good meshing efficiency and thus, can be used to reduce speed and increase torque.
Why Helical Gears?
Helical gears are cylindrical gears whose teeth aren’t parallel to the axis of rotation. The teeth are angled and appearance as a segment of a helix which makes it transmit power between parallel or correct angle axes. The main difference between a helical gearbox and others is definitely that the teeth type a helix and gets the potential to perform more quietly. Another benefit of using these gears are that they will have more capacity to transmit load between two parallel shafts as compared to the similar module and equivalent width of spur gears. And of course, you will see less deterioration as the load will be distributed between several teeth.
Its Application
The majority of the reputable Industrial Gearbox Suppliers recommend helical gears to work under heavy load efficiency and of course whenever we need silent operation such as automotive applications.
Fertilizer industries, printing industries, and earth-moving industries
Steel, rolling mills, power and port industries
Textile industries, plastic-type material industries, food industries, conveyors, elevators, blowers, compressors, oil industries & cutters.
Addition to the above applications, there are many others. The overall application of helical gears and helical gearboxes are widespread. Monitor the space to learn more.
EP series helical gearbox can be utilized in the medium and heavy-duty commercial applications of the energy transmission market.
Apart from regular range, Helical Gear Boxes are also tailor made to match individual requirement or as per specs provided. Please feel absolve to discuss your requirement and we will be very happy to make suitable suggestions.
Product Specification
Helical Gearbox Unit Sizes : 80, 90, 100, 112, 125, 140, 160, 180, 200, 225, 250, 280, 315, 355, 400, 450, 500, 560, 630
Transmission Ratio : 1.2 – 637
Insight Power : 0.61 KW to 5,000 kW
Torque : Up to 117,000 Nm
Gear Ratios : Up to 130:1
Helical Gearbox Standard Applications
For applications > 50KW Agitators, Conveyors, Crushers, Cranes, Bigger Ball Mills, Mixers, Aerators, Fin Cooler Drives, Kneaders, Thickeners Case hardened and Profile ground Steel Gears with inclined tooth to transmit the torque between parallel / Correct Angle shafts with minimum noise.