bevel planetary gearbox

bevel planetary gearboxes
Ever-Power planetary gearboxes are small power packs for coaxial applications where higher torques are required in tight spaces. Users benefit from compact top-course drive technology with particularly high power densities and completely smooth running even at high speeds.
Angular gearbox with solid shaft with key
Ratios: i [-] 60.0 – 210.0
Max. acceleration torque: T2maxzul [Nm] 1063 – 32470
Nominal torque upon output shaft: T2Nzul [Nm] 800 – 23000
Max. backlash: j [arcmin] 20
Max. input rate: N1maxzul [min-1] up to 5250
Correct angle drives offering the output options of spiral bevel gears with also higher ratios. Input side planetary stage in four sizes, ideal for any motor desired. Outdoors spiral bevel stage for powerful options such as for example hollow shaft, shrink disk, straight sided splined bore and internal involute spline. Gearbox sizes can be mixed and optimised for maximum output torque capacity.
Gearbox size 9 gearbox sizes available
Ratios Up to 60:1
Higher ratios on request
Max. torque Up to 2.050 Nm
Higher torques on request
Max. quickness Up to 3.000 min-1
Higher speeds on request
Backlash ≤ 8′
Reduced backlash ≤ 4′
Output shaft diameter From 14 to 65mm based on the gearbox size
Engine shaft diameter From 8 to 55mm based on the gearbox size
Gear arrangement A lot of differents gear arrangements available
Bevel gearboxes can be realized using bevel gears with directly, helical or spiral teeth. The axes of bevel gearboxes generally intersect at an angle of 90 degrees, whereby various other angles are also basically possible. The direction of rotation of the drive shaft and the result shaft could possibly be the same or opposing, depending on the installation Bevel Planetary Gearbox circumstance of the bevel gears.
The simplest kind of bevel gearbox has a bevel gear stage with straight or helical teeth. This kind of gearing is definitely cheaper to produce. However, since only little profile coverage could be noticed with gearwheels with straight or helical teeth, this bevel gearbox runs quietly and has much less transmittable torque than other bevel gear teeth. When bevel gearboxes are found in mixture with planetary gearboxes, the bevel equipment stage is usually recognized with a ratio of just one 1:1 in order to maximize the transmittable torques.
Another version of bevel gearboxes results from the use of spiral gearing. Bevel gears with spiral teeth can be in the type of spiral bevel gears or hypoid bevel gears. Spiral bevel gears possess a high degree of total insurance coverage, but are already more costly to produce than bevel gears with straight or helical teeth due to their design.
The advantage of spiral bevel gears is that both the quietness and the transmittable torque could be increased. High speeds are also feasible with this type of gear tooth. Bevel gearing generates high axial and radial loads during procedure, which can only become absorbed at one side because of the intersecting axes. Particularly if it is utilized as a quickly rotating drive stage in multi-stage gearboxes, special attention should be paid to the assistance lifestyle of the bearing. Also, unlike worm gearboxes, self-locking can’t be understood in bevel gearboxes. Whenever a right position gearbox is needed, bevel gearboxes can be used as a low-cost option to hypoid gearboxes
The benefits of bevel gearboxes:
Use when set up space is limited
Compact design
Can be combined with other styles of gearbox
Fast speeds when spiral bevel gears are used
Low-cost alternative to hypoid gearboxes
The disadvantages of bevel gearboxes:
Complex design
Lower efficiency level than planetary gearbox
Noisier
Lower torques in single-stage transmitting ratio range
Ever-Power is engaged in neuro-scientific manufacturing Bevel Planetary Gear Box with optimum design feature and latest technology of enhancing the geometrical precision of the gear tooth profile with the group of experienced specialists. We are a leading producer of planetary gearbox in China.
• Reduction Ratios : 3: 1 to 50000 : 1
• Ranked Torque : 0.5 Kg-m to 100000 Kg-m
• Input Power : 0.25 HP to 100 HP
• Input Acceleration : 1440 RPM, 960 RPM, 720 RPM
• Prime Mover : Electric Engine / Hydraulic Motor
• nput Type : Hollow Insight/ Free
Ever-Power Bevel Planetary Equipment Boxes consist of an interior toothed Ring Equipment to which are established 3 World mounted on the Planet carrier engaging also with the Sun Equipment (Pinion) and reduced Result quickness is taken through World Carrier and Ring Equipment is remain stationary. Result shaft maintaining the same path of rotation as Insight.
Ever-Power Bevel Planetary Gear Boxes widely used in Material Managing Equipments, Mechanical Industry, Sugar Industry, Cement Industry, Chemical Industry, Food Industry, Structure Industry, Agricultural Industry, Power Industry, Cellular Cranes and Over head Cranes etc
Ever-Power Gear Transmissions provides Foot Mounted Planetary Gearboxes, Flange Mounted Planetary Gearboxes, Shaft Mounted Planetary Gearboxes, Agitator Mounted Planetary Gearboxes, Planetary Geared Electric motor, Planetary Winch Drive, Planetary Creep Drive, Planetary Glucose Crystallizer Drive, Bevel – Planetary Drive, Durable Planetary Drive ,BESPOKE BUILD Planetary Gearboxes, Comparative Planetary Gearboxes to Imported Gearboxes
Ever-Power Planetary Equipment Boxes are Solid Input, Solid Output, Hollow Insight, Hollow Output, Solid Output Splined Shaft, Solid Input Splined Shaft, Hollow Output Splined Shaft, Hollow Input Splined Shaft. (IS:3665-1966 and DIN 5480)
Ever-Power Bevel Planetary Equipment Boxes are produced from superior quality raw material such as Alloy Steel EN8/Sobre9, EN19, EN24/42,EN36c,, 16 MnCr5, CrMo4, SAE8620, MnCr/20, MnCr5/EN353, Cast Steel IS:1030, Gr2, IS :2707 Gr2, Cast Iron CIGR 25/30, GGG40/50 OR SGI Case Carburised Steel and Hardened Steel.
Ever-Power Bevel Planetary Equipment Boxes are highly efficient, Compact in Size, having high Shock Load Capacity, ideal for Continuous Cyclic Loads, Reversible Drive, Installation in any Position, Torque Multiplication, Input and Result Rotation in same direction
The bevel planetary selection of gearboxes is of modular design and is created and designed to specifically meet up with the multiple requirements of our customers. The mixture of surface gears and precision gear components ensures performance performance and high uptime. Today’s selection of bevel planetary gearboxes contains four sizes, each as one, dual or triple stage style. This allows overall transmission ratios from i = 3:1 to i actually = 512:1 to become realized. Each gearbox variant is also available as precision style with reduced backlash.
Innovative solutions for all applications and numerous options – often special personalized solutions – are integral parts in the portfolio of Ever-Power
Case – hardenend and floor ring gears
Case – hardenend and ground planet gears and sun
pinions guarantee high transmission quality and long
lifetime
Low Backlash
Easiest mounting of electric motor through flexible flange
system
High flexibility with verified hollow drive shaft system
Integrated axial length compensation to compensate
for thermal expansion of the motor shaft
High efficiency and simple running right through high tooth
flank quality, world gears with needle roller bearings
and top quality lubricant
High torsional stiffness and high emergency away torque
through robust design and optimized gear geometry
Four sizes of gearboxes for output torques between
6 and 270 Nm
Available ratios from we = 3:1 to i = 512:1
Lifetime lubrication
Universal mounting positions
Protection class IP64
Smooth running achieved through the use of spiral
bevel gears (Gleason type)
Quick availability and brief delivery times.
7 harmonically developed sizes, from 3,900 Nm to 35,000 Nm of nominal torque,
Up to 4 reduction stages
Unique seals (labyrinth seals or double seals with separate grease-filled chamber) that drive back lubricant leakage and contamination.
Result hollow shafts: cylindrical with keyway, cylindrical hollow shaft meant for shrink disk, and splined shaft.Input versions with adaptors for IEC, NEMA and hydraulic motors, flexible and liquid couplings, clutches and torque limiters.
Accessories such as for example torque hands, shrink discs, backstops and brakes, essential oil filtering and cooling systems.
Shaft Mounted Bevel Planetary Helical Gearboxes
These small shaft mounted Ever-Power gear reducers feature a mixture of planetary and bevel helical gears that takes advantage of the strengths of each technology: small size, reliability and easy maintenance. The BPH group of right angle gearboxes combines one slow helical stage with a pair of Gleason bevel gears and one or more planetary stages. The design of these compact gear units is based upon specific analyses using FEM techniques, which means efficiency, duration and silence. These lighter, smaller sized equipment reducers surpass traditional solutions, ensuring shorter production times and lower production costs.
Technical Data
Nominal Torque 3,900 … 35,000 Nm
Transmission Ratio up to 2,000 iN
Certifications: Certification ISO 9001
Sectors: Hoisting & Cranes Technologies | Plastics & Rubber Technologies
Ever-Power provides a complete drive whose elements are optimally matched.
Higher radial loads than comparable drive solutions.
A planetary gearmotor is more cost-effective when compared to a stand-alone planetary gear unit, adapter, coupling, and motor.
A planetary gearmotor is more compact (shorter), as intermediate components such as adapter flanges and couplings are not necessary.
A lot of variants ensures the best possible adaptation to the application.
Finely graded gear ratios due to the high variance of the Ever-Power gearmotor in the input end.
Short delivery occasions for regular variants of 4 – 16 weeks, based on the frame size.
Standardized planetary gearmotors up to MN2 = 631 kNm as catalog products.
The required data and dimension sheets for project planning can be found immediately via comprehensive documentation (catalog, operating instructions).
Quick creation of 3D models and 2D dimension sheets in the freely available DriveCAD tool.
Comprehensive range of additional parts available from the entire Ever-Power modular concept.
Comprehensive worldwide sales and service network.
Ever-Power as system and solution provider whom materials complete drive systems in one source.
Ever-Power is China s leading manufacturer of Planetary Gearboxes for sector applications in material managing, sugar, marine, protection, cement, chemical, meals, power, agriculture and more. Ever-Power planetary gearboxes have modular design, great quality, high energy performance, low noise, long assistance lifestyle, high radial loading ability, and all at cost effective prices with stellar Ever-Power support. Our quality range contains Planetary gearboxes for vertical roller mill drive, bucket wheel drive, slew drive, roller press drives, sugars mill drives with foot and shaft installed.
All Ever-Power planetary equipment units are offered in high capacity ranges with tested Ever-Power quality. Ready obtainable sizes guarantee not merely a huge torque spectrum but also something range that delivers you with multiple options. Make the most of the flexibility Ever-Power offers, leverage the benefits of Ever-Power planetary gear units. Here, you will see off-the-shelf, highly advanced drive and gear device solutions. Our standard product range already contains solutions for a large number of specific requirements that require to be taken into consideration in a great variety of applications.
Ever-Power also producers helical planetary gearbox and bevel planetary gearboxes. These planetary gearboxes are deployed in demanding industrial environments including Product packaging, Textile, Chemical substance, Sugar, Material Handling Devices, Mining, and Steel industries.