Ever-Power has been developing and manufacturing reliable, high performance gearboxes for over 20 years. RW Series miniature correct angle gearboxes offer high torque ideals with very low backlash in extremely compact frames. Three equipment ratios are available to meet the requirements of your unique application.
Order the Ever-Power RW Series worm equipment box assembly you need, request a quote, or e mail us for more information.
Worm Wheel Miniature Gearboxes
Our RW series miniature worm equipment box assembly could be small, but it’s tough enough to handle demanding power transfer applications. Constructed with machined aluminum housings and hardened metal input and result gears, they’ll deliver a long time of reliable performance.
Obtainable in three standard output ratios and with two result shaft diameter options, it’s easy to find the Ever-Power right miniature gearbox for your needs. Each RW model worm gear package assembly Worm Gear Box Assembly provides proportionally high torque values (1.4 NM at 3,000 RPM) with suprisingly low backlash (maximum 2° backlash).
For full specifications and Dimensional Parametric Search, see individual product listings.
The Ever-Power Advantage
High efficiency miniature right angle gearbox (up to 90% at 1,000 RPM)
Three gear ratios available: 5:1, 10:1, and 20:1
Extremely compact footprint: 1.5” x 1.5” x 1.08”
12.5 inch-lbs. output torque
Very low backlash (2° backlash maximum)
90° output angle
Maximum input speed: 3,000 RPM
Machined aluminum casing with hardened steel gears and oil-impregnated bronze bearings
Made in the China
Mechanical drives take supplied torque and could increase or reduce that torque predicated on application. Also velocity is increased or reduced compared index G – GEAR BOXES – on blue – smallto the speed decrease ratio. Ever-Power has a full type of gearboxes and quickness reducers, and the parts needed to build them, in a wide range of standard ratios and shaft options and also custom designs.
Helical, bevel, and miter equipment boxes offer the options of swiftness reducers or swiftness increasers, and could be powered in either direction. All Ever-Power worm gear speed reducers and correct angle drives are produced for powerful in a large spectrum of applications. Typically worm equipment boxes aren’t used as quickness increasers. The cases are molded glass-filled materials making them extremely tough and resistant to corrosive conditions. They can be found in a wide range of ratios and are equipped with right hand or left hand worm gears. The result shafts may be solid or hollow, and load capacity is unaffected by direction and rotation.
Worm gear swiftness reducers are comprised of a screw (the worm) that drives a wheel (helical gear) or single enveloping wheel and are used in mechanical applications ranging from conveyors to workout devices to robots.
Geneva mechanisms and assemblies are usually used to transform continuous rotary motion into intermittent rotary movement. The rotating drive wheel includes a pin that reaches into a slot of the powered wheel advancing it by one step and a blocking disc that locks the driven wheel constantly in place between steps.
Compact design is among the key words of the typical gearboxes of the BJ-Series. Further optimisation can be achieved by using adapted gearboxes or unique gearboxes.
Our worm gearboxes and actuators are really quiet. This is because of the very smooth operating of the worm gear combined with the utilization of cast iron and high precision on component manufacturing and assembly. In connection with our precision gearboxes, we consider extra care of any sound that can be interpreted as a murmur from the gear. Therefore the general noise degree of our gearbox is reduced to a complete minimum.
On the worm gearbox the input shaft and output shaft are perpendicular to one another. This frequently proves to become a decisive advantage producing the incorporation of the gearbox considerably simpler and smaller sized.The worm gearbox is an angle gear. This is an edge for incorporation into constructions.
Strong bearings in solid housing
The output shaft of the BJ worm gearbox is very firmly embedded in the apparatus house and is well suited for immediate suspension for wheels, movable arms and other areas rather than having to build a separate suspension.
For larger equipment ratios,EP-Gear’s worm gearboxes provides a self-locking impact, which in many circumstances can be utilized as brake or as extra protection. Also spindle gearboxes with a trapezoidal spindle are self-locking, making them ideal for a wide variety of solutions.
The worm-gear reducer comprises of three main parts: housing, worm-gear and wheel.
The carcasses are made of GG-25 cast-iron, and are available for all kinds of gear-reducer. This make sure they are perform effectively under stressed circumstances, vibrations or any type of setback that cannot be avoided during the assembly
The worm-gear is made of hardened and quench-hardened steel, with ground- on teeth sides, and the crowns manufactured from DIN (GZ-CuSn 12 Ni2) centricast bronze, melted on steel. Because of the mechanical work of the two parts having high quality, excellent efficiency and low sound amounts have been achived.
The output shaft is hollow, though it can be done to adapt a good shaft.
The oil seals made of NITRILE BUTADIENE, according to DIN 3760, high quality bearings, an EPOXY- impregnated finish ( 2 components), and grey-coloured SINGLE LAYER ENAMEL finish ( 2 components) ( RAL 7672), supply the most competitive gear reducer in the marketplace.
In the size 62 of the MF series, worm-gear reducers, the output hollow shaft of diameter 30 has been included, that substitutes to the output hollow shaft with diameter 25, from size 62. This variant provides like reference size 63 and is born like response to the request of our costumers since, upon mounting higher bearings in the output, bears higher axial loads that its analogous one in the MF-62 series. The others of technical feature are identical to the its analogous in the size 62.
In order to create a gear reducer and to make it happen efficiently, the following instructions must be taken into account:
It must be fixed on a flat surface in order to avoid either vibrations or tensions.
If undistributed loads or continued start-ups are foreseen, it is suggested to insert compensating couplings, connectors, torque limiters etc…
If the gear reducer had to be painted, the oil seals should be covered to avoid them from drying and losing their seal.
The machine work of the fittings set up in the output shafts require an ISO H7 or h6 margin for the hollow shaft.
It is smart to pay attention to this element when the gear reducer result shaft is driven rather than being a driver. Considering that among the top features of this worm-equipment reducer may be the fact that can’t be axle-driven by the result shaft (irreversibility), it really is almost impossible to meet up total irreversibility conditions, because of external elements such as vibrations, etc. That is why, when the application requires total irreversibility, it really is advisable to utilize external brakes with enough capacity to avoid slipping.
It may be said that the conditions under which irreversibility can happen are the following:
• Efficiency < 0,55 (find table of specialized features).
This type of gear reducer is provided with a permanent lubrication, so it will not need any kind of maintenance.
The lubrication of this gear reducer type is constant and comes as standard, with top quality refined oil which includes antirust and antiwear products with Fe, Cu and alloy protectors that has quality level CLP DIN 51517-3, FGZ level 12, AP GL-4, US 224, AGMA 250-04; because of this its maintenance isn’t needed.
High reduction gear
Worm and wheel gear pairings provide large speed reduction ratios with only one gear pairing in a more compact space when compared with other styles of gears. You can expect up to maximum ratio of 100:1 with our products. Another advantage of the Worm and Wheel equipment pairings is the low level sound they produce. Some disadvantages will be the general low efficiency and the fact that they generate temperature.
Benefit of EP’s Worm Gears – “Cool rolled Worm Gears”
1) The hardness of the helicoid surface has been achieved by work hardening when the cold rolling was performed, providing Worm gears with better mechanical properties than machined worms due to reality that the metallic fibrous framework is not cut.
2) The top hardness after cold rolling is increased by 1.2 to at least one 1.3 times when compared with the hardness of the original material, and the hardness of the helicoid surface increases to around HB240 to 260.
3) Cool rolled worms are suitable for miniature equipment applications since this is often rotated smoothly without damaging the worm wheels made out of POM or other soft materials.
4) Due to the implementation of this cold rolling method, the helicoid surface of EP-Worm (M0.5 to 2.0) comes away with a mirror like finish. Thus, EP-Precision Cold Rolled Worms give a smooth procedure and long term durability.
Worm gears are made of a worm and a equipment (sometimes referred to as a worm wheel), with nonparallel, non-intersecting shafts oriented 90 degrees to one another. The worm is certainly analogous to a screw with a V-type thread, and the gear is usually analogous to a spur gear. The worm is typically the traveling component, with the worm’s thread advancing the teeth of the gear.
Such as a ball screw, the worm in a worm gear may have an individual start or multiple starts – and therefore there are multiple threads, or helicies, on the worm. For a single-start worm, each complete convert (360 degrees) of the worm advances the gear by one tooth. Therefore a gear with 24 teeth provides a gear reduced amount of 24:1. For a multi-begin worm, the apparatus reduction equals the amount of teeth on the apparatus, divided by the number of begins on the worm. (That is not the same as almost every other types of gears, where the gear reduction is definitely a function of the diameters of the two components.)
The meshing of the worm and the gear is an assortment of sliding and rolling actions, but sliding contact dominates at high reduction ratios. This sliding action causes friction and heat, which limits the efficiency of worm gears to 30 to 50 percent. To be able to minimize friction (and therefore, heat), the worm and gear are made from dissimilar metals – for example, the worm may be produced of hardened steel and the apparatus manufactured from bronze or aluminum.
Although the sliding contact reduces efficiency, it provides very quiet operation. (The usage of dissimilar metals for the worm and gear also contributes to quiet procedure.) This makes worm gears ideal for use where noise should be minimized, such as for example in elevators. In addition, the use of a softer materials for the gear implies that it could absorb shock loads, like those experienced in heavy equipment or crushing machines.
The primary benefit of worm gears is their ability to provide high reduction ratios and correspondingly high torque multiplication. They may also be used as rate reducers in low- to medium-swiftness applications. And, because their decrease ratio is based on the amount of gear teeth by itself, they are smaller sized than other styles of gears. Like fine-pitch business lead screws, worm gears are typically self-locking, making them ideal for hoisting and lifting applications.
Worms & Worm Gears
EP Gear’s worms and worm gears provide a highly effective answer for power transmitting applications requiring high-ratio rate reduction in a limited space using correct angle (90°), nonintersecting shafts. When properly used, worms and worm gears supply the smoothest, quietest form of gearing.
Because the efficiency of a worm equipment drive depends upon the business lead angle and amount of begins on the worm – and because increased performance is always a goal, the ratio should be kept only possible. To run properly, worms and worm gears used together must have the same diametral pitch and threads.
Our complete type of worms and worm gears could be ordered through the EP Equipment Guaranteed Same Day time Shipment Program for the fastest delivery possible.
90°, non-intersecting shaft applications solution highly specialized power tranny needs.
Our worm gears provide smoothest, quietest form of gearing.
They offer high-ratio speed decrease in minimal spaces.
Their efficiency is easily increased by reducing ratios.
With some ratios, there is level of resistance to back driving.
Obtainable from 48 DP to 3 DP
Stocked as single, dual and quad start configurations